Commitment to Quality
” Quality is not an act. It is a habit.”- Aristotle
At Bindal Technopolymer Private Limited (BTPL), quality is our top priority. We firmly believe in the principle that “Quality comes first.”
To achieve Six Sigma standards in our manufacturing processes, we are dedicated to our goal of “Zero Defects” and continuous improvement. Our unwavering commitment to total customer satisfaction has been the cornerstone of our journey, guiding us from design and development through production and delivery.
We pride ourselves on maintaining exceptional product quality, outstanding customer service, and swift grievance redressal. These efforts have enabled us to build long-standing relationships with most of our buyers, fostering repeat business and enduring trust.
Injection Molding quality parameters include Mold temperature, Injection Speed, Injection pressure, Injection precision, Melt temperature, Back pressure, Hold pressure, Injection time, Cooling Time, Molded parts precision, Plastic material used (HDPE, ABS, TPU, PP)
Quality parameters for checking plastic include Molding temperature, Maximum temperature, Chemical resistance, Tensile strength, Flexural strength, Electrical insulation properties and more…
The quality parameters for checking rotation screw includes screw design, screw material, screw finish, screw flights, compression ratio, and more…
The clamping unit is continuously checked for clamping force, clamping pressure, mold opening speed and closing speed, mold alignment, stability of clamping unit , the material, durability, wearing of the clamping components.
The hydraulic unit is regularly checked for operating pressure, power of motor, flow rate, efficiency, stability of temperature, noise level, viscosity index of molten fluid, motor power, hydraulic fluid type, efficiency, noise level, temperature stability, viscosity index of the fluid, consistency of pressure and more. We employ both batch inspection and individual inspection. We undertake finite element analysis and massive design optimization of platen for minimizing stress, deformation and linear elastic fracture. Hundreds of other quality checks are employed for injection unit, clamping unit, electric unit and hydraulic unit. The aim is to get the most superior product parts built exactly according to customer specifications.
We believe only epitomic quality makes a mark in the plastic injection molding industry and have taken upon the onus to be better than anyone else in the market.
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Certification of Quality Commitment
BTPL is registered under the ISO 9001:2015 QMS program which is globally certified for benchmarking quality controls in the manufacturing processes. As a global green vendor to exacting companies like Schneider Electric, we follow the Production part Approval Process (PPAP) for all of our manufactured and supplied parts to all of our buyers and customers.
We also employ ‘Lean Manufacturing’, Six Sigma, Statistical Process Control like Cp-Cpk analysis, gage R&R. Special focus is laid on 5S working conditions and internal as well as external audits are conducted regularly as per the audit calendar by certified and qualified auditors.
Irrespective of the scale of the work and requirement, same devotion and dedications is applied to every part that we manufacture ensuring consistency in quality, cost and deliceries.