Lead acid battery containers

Lead Acid Battery Containers

Bindal Technopolymer Pvt. Ltd. specialises in producing all types of lead acid battery containers and has been conducting some advanced researches in the field.

Contact us for best quality lead acid batteries.

Contact No: 9643488654/9891160402

Email: ajay@bindalgroup.com

Lead Acid Battery boxes are widely used for energy storage and heat dissipation in

• Automotives
• Backup power applications and
• Electric vehicles

Different types of lead acid batteries and their applications in diverse industries

Battery Type	Raw Materials Used	Applications	Industry
Flooded Lead-Acid (FLA)	– Lead plates (Pb) – Sulfuric acid (H₂SO₄) electrolyte – Polypropylene/ABS container	– Automotive starter batteries – Uninterruptible power supply (UPS) – Grid energy storage	– Automotive – Power backup – Renewable energy
Sealed Lead-Acid (SLA) / Valve-Regulated Lead-Acid (VRLA)	– Lead-calcium alloy plates – Sulfuric acid with silica gel (Gel-type) – Absorbent Glass Mat (AGM-type) – Plastic or ABS container	– Emergency lighting – Medical equipment – Telecom power backup	– Healthcare – Telecommunications – Security systems
Deep Cycle Lead-Acid	– Thick lead plates – High-density active material – Sulfuric acid electrolyte – Reinforced plastic casing	– Solar energy storage – Electric vehicles (golf carts, forklifts) – Marine and RV applications	– Renewable energy – Electric mobility – Marine & leisure
Lead-Carbon Battery	– Lead plates – Carbon-enhanced negative electrode – Sulfuric acid electrolyte	– Hybrid energy storage – Fast-charging applications – Grid stabilization	– Energy storage – Smart grids – Transportation
Industrial/Traction Lead-Acid	– Lead-antimony alloy plates – Sulfuric acid electrolyte – Reinforced polypropylene or rubber casing	– Forklifts – Mining equipment – Railways and electric locomotives	– Heavy machinery – Warehousing – Railway & logistics

 

 

Materials used in manufacturing of Lead Acid Battery Containers/Lead Acid battery case

1. Polypropylene (PP)

Benefits-

(a) Lightweight and strong ensuring high transferability

(b) Ability to withstand high temeprature variation

(c) Chemical and acid resistance

Used in automotive batteries, industrial and power backup

 

2. Hard Rubber (Ebonite)

Benefits

• Chemical resistance
• Excellent insulation properties
• High durability

They are still used in some railway batteries.

3. Acrylonitrile Butadiene Styrene (ABS)

• Benefits
  • Higher impact strength as compared to PP
  • Greater ability to be molded in various shapes
  • Used in UPS and telecom batteries

4. Polyethylene (PE)

• Benefits
  • Flexibility, toughness and higher chemical resistance
  • Lightweight and compactness
  • Used in battery separators

5. Polyvinyl Chloride (PVC)

• Benefits
  • Higher impact strength and good acid resistance
  • Fire retardant properties
  • Used in military grade batteries

6. Fiberglass-Reinforced Plastic (FRP)

• Benefits:
  • High durability/impact resistance
  • Corrosion-resistant and able to withstand harsh factory environments
  • Suitable for extreme environments
  • Used in military and industrial applications

Different standards prescribed for Lead Acid battery containers by Indian Institutes

Advantages of Bindal Lead Acid battery containers

• Our lead acid battery boxes provide structural support by hoilding battery plates, electrolytes and separators securely.
• The lead acid battery containers prevents leaks of sulphuric acid from the battery. this sealing ensures longer life of the battery
• Environment proof- The lead acid storage container protects the lead acid battery against dust. moisture and mechanical shocks and ensures top performance at all times
• The designing of the lead acid battery box is done in a manner to dissipate heat and allow efficient cooling
• It prevents internal and external short circuits by insulating battery components.
• Our lead acid battery boxes ensures electrical insulation
• Precise engineering makes the lead acid battery casings flawless in design and enables them with high impact strength, durability and performance under varied conditions.

Types of Lead Acid Battery Containers

• Monobloc Lead Acid Battery Containers: A single lead acid battery box unit houses all the battery cells
• Tubular Lead acid Battery Containers: The lead acid battery case contains tubular plates for better heat dissipation and energy storage and are extensively used in solar applications and UPS systems.
• Stationary Lead Acid Battery Containers: The lead acid battery storage boxes are used in power backup applications and are typically more robust than automotive battery containers
• Flooded Lead Acid Battery Containers: They are designed for traditional lead acid batteries equipped with vent caps to allow release of gas.
• Sealed Maintenance-Free (SMF)Lead Acid Battery Containers: They are sealed to ensure zero electrolyte leak even in harsh conditions. They are generally used in Gel batteries.

Manufacturing of lead acid battery cases

1. Material Selection: raw materials plastic/ rubber pellets chosen
2. Injection Molding at regulated temperature, pressure
3. Vulcanization (for rubber lead acid battery containers): To improve durability and resistance to chemicals
4. Assembly and Sealing: Using adhesives, heat sealing an ultrasonic sealing
5. Quality Testing:Lead acid battery containers are tested for leakage/ strength/thermal resistance
6. Size & Shape: According to customised dimensions. they are provided with support ribs to prevent deformation under load.

Common Issues affecting Lead Acid Battery Containers

• Cracks and Leaks
• Swelling and Warpings
• Chemical Degradation
• Vent Clogging

Why Bindal Technopolymer Pvt. ltd. for lead acid battery containers?

• Precision engineering ensures that our lead acid battery containers have the best fit and design for your lead acid batteries
• High quality raw material and superior engineering ensures that the lead acid battery container box has high impact strength
• The polymer composites used ensure that they are inert to chemical degradation
• Bindal’s lead acid battery storage containers are lightweight and compact and ensures that all the lead acid battery components are protected from any environmental hazards.
• Our pricing is optimal and quality is one of the best in the industry

We believe in earning trust through great quality and strictly adhering to the client specifications alongwith keeping up with all the commitments made.