Bindal Technopolymer Private Limited (BTPL) engineering and design department offers customers with actual part design and development.
We combine precision engineering with smart design to mass-produce plastic parts having dimensional accuracy and flawless quality.
Our engineering constantly strives to upgrade the quality and functionality of our product. We ensure that common defects like warping, sink marks, and other are non-existent in our products.
Our product design includes Concept Development,best quality material sourcing and selection,3D Modelling: Using CAD to create detailed 3D models of the part,DFM (Design for Manufacturability): To ensure that the part is easy and economical to mould, Core and Cavity Design: We undertake design of the “positive” (core) and “negative” (cavity) spaces that shape the plastic.
c. Analysis- Material Flow
Our Engineers use CAE (Computer-Aided Engineering) tools like Moldflow® or Moldex3D® simulation to identify problems like air traps,weld lines or sure shots. We Optimize gate location, wall thickness, alongwith cooling design.
d. Prototyping
3D printing, CNC machining, or soft tooling.Prototypes are tested for fit, strength, function, and manufacturability.
e. Tooling
Steel or aluminium mold is fabricated as per the finalised design. We use CNC machines, EDM (Electrical Discharge Machining), and have in place best set of practices and tools to build precise moulds.Everything is fabricated to precision at nano-scales be it Wall Thickness, Draft Angles, Ribs and Bosses, Undercuts, Material Shrinkage, Tolerance Control
We employ rapid prototyping for precise injection molded plastic parts. Prototyping benefits in plastic injection molding include higher speed, precision in repeatable parts produced ensuring reliability from initiation to finish of the product life cycle. Cost-efficient tooling helps reduce upfront investment and ensures lower costs alongwith the ability to modify designs at stages of early product development through comparision and iteration before full-scale production takes place. Prototyping allows the ability to monitor quality at nano-scale alongwith enabling testing of market interest.
25 Years of BTPL
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Our Engineering and Development services include the following
- Consultancy
- Choice of Material for the Mould/ Die
- 3-D modeling
- Rapid prototyping
- Actual Mold Making and Tooling/ Outsourcing of the project.
- Project management
We have successfully sourced more than 500 Injection and Die Cast Molds from Tool makers in the People’s Republic of China, Korea and Taiwan. Our long association with our global networks and established relationships ensures that we have the know how and are aware of the most suitable Tool maker keeping the precise requirements and unique budget of each project in mind.
Additionally, we have successfully handled a lot of mold transfer projects wherein Tools and Molds have been engaged actively for production in our factories.
Our Commitment to Service Quality
By making complete us of our highly equipped R&D laboratory which boasts of all modern testing equipment, our Engineering and Design team works in close coordination with our Customer Quality and Production teams making optimum use of their knowledge and skills to make significant improvements to Manufacturing Quality.
As a leading supplier to global giants like Schneider Electric, we follow a rigorous Production part Approval Process (PPAP) in order to ensure consistency, confidence and reliabilityin our Production Processes.
Our Engineering and Development team remains an inherent part of our sales and customer service process and works very closely with our customers’ requirements to reduce costs, enhance product quality, troubleshoot the pain areas in downstream manufacturing.
Our Engineering and development team provides overall project management from start to the finish. Locational advantages with strategic locations helps our Engineering and Development teams to also assist our customers with on site support when needed.
Well Equipped with Advanced Design Tools
A large array of developmental tools are in place to ensure compatibility with our cutomers platforms and have better synergy working together. These include but are not limited to the following :
- AutoCAD
- SolidWorks
- Siemens NX
- Rapid prototyping
- Moldflow
Our solutions-driven approach to engineering and design, coupled with a strong, service-driven approach to project management, has enabled BTPL to build and provide uncompromising levels of service and maintain long-standing customer relationships.